Form. Cut. Stack.
Roll-fed continuous pressure forming machine with integrated forming, punching, and stacking stations. Servo-driven spike chain indexing with ±0.3mm accuracy. Toggle press design for both forming and punching. Available in Eco (pneumatic), Pro (servo), and XL (high-speed servo) variants. Designed for high-volume thermoformed packaging production.
±0.3mm
Chain Accuracy
40 cpm
Max Speed (Pro)
60T
Punch Force
Technical Specifications
Two standard models — Eco (pneumatic) and Pro (servo-driven). Optional 4th station available.
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| Model | Forming Area | Forming Depth | Press Type | Stations | Max Speed | ACTION |
|---|---|---|---|---|---|---|
| FCS 6050-3ST | 600 × 500 mm | 150 mm | Pneumatic | 3 | 25 cpm | |
| S FCS 8060-3ST | 800 × 600 mm | 150 mm | Servo, up to 60 tonnes | 3 | 40 cpm |
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⏱ Typical lead time: 12–20 weeks from order confirmation
Machine Features
Integrated Form-Cut-Stack
Forming, punching/cutting, and stacking in a single continuous line — from roll to finished stacked parts
Servo Spike Chain Indexing
Duplex spiked chain driven by 2x Mitsubishi servo motors with ±0.3mm accuracy, adjustable width
Sandwich Heating
3-4 pitch top & bottom IR heater ovens with individual element control via HMI. Light sensor for sag detection and safety
Pressure Forming
Vacuum + compressed air up to 6 bar for fine detail reproduction. Spring-type sheet clamping and pressure plug assist
Toggle Press Punching
Steel ruled cutting die with up to 60 tonne punching force. Motorized XY fine alignment for equal trim on all sides. Heated punching option for PET
Robotic Stacking & Conveyor
Servo + pneumatic robotic stacker with count setting on HMI. Up/Down or A/B stacking options. Optional conveyor belt
Mitsubishi Controls
Mitsubishi PLC, servo motors, and 10" color touchscreen HMI. Recipe storage on SD card
Compatible Materials
What Can You Make
Typical FCS Applications
- — Fruit & Vegetable packaging
- — Food packaging trays & containers
- — Ready meal trays
- — Bakery & Dairy containers
- — Cups, lids & tableware
- — Medical device packaging
- — Electronics blister packs
Four Industries. One Machine.
India's thermoformed packaging market was valued at USD 1.07 billion in 2021 and is projected to reach USD 1.78 billion by 2028 at a CAGR of 7–8%. PET is the leading material, with blister packaging alone accounting for 35–40% of all thermoformed packaging by volume. The FCS Series is purpose-built to serve all four high-growth segments.
Food Packaging Trays
Clear PET trays, clamshells, hinged-lid lunch boxes, and multi-compartment snack trays for fruit, salads, baked goods, confectionery, and ready meals. India's booming QSR and e-commerce grocery sectors are driving double-digit growth in food tray demand.
PET, PP, PS, PLA
Materials
0.3–1.5 mm
Thickness
Up to 25 cpm
Speed
Pharma Blister Packs & Medical Trays
PET blister packs for tablets and capsules replacing PVC — Bayer's shift to PET blisters cut CO₂ emissions by 38%. Sterile medical device trays for syringes, surgical kits, and diagnostic instruments compliant with USP and ISO 11607. India's pharma export boom is accelerating demand.
PET, PETG, PP
Materials
0.3–1.0 mm
Thickness
USP / ISO 11607
Standards
Electronics ESD Trays
Anti-static ESD-safe trays for microchips, PCBs, semiconductors, and smartphone components. India's 'Make in India' PLI scheme has attracted Foxconn, Samsung, and Flex — driving double-digit growth in ESD packaging demand. Compliant with ANSI/ESD standards.
PET, ABS, PP
Materials
0.5–2.0 mm
Thickness
ANSI/ESD
Standards
Consumer Goods Blister Packs
Retail-ready thermoformed blister packs for batteries, personal care products, cosmetics, small electronics, and toys. Clear PVC-free PET packaging with hang-hole features for retail display. India's organized retail and e-commerce expansion is fuelling demand for standardised, attractive packaging.
PET, PP, PS
Materials
0.3–1.5 mm
Thickness
Retail-ready
Format
India Thermoformed Packaging Market — Key Stats
USD 1.78B
Market size by 2028
Source: Grand View Research
7–8%
Annual CAGR
Outpacing global average
35–40%
Blister pack share
Of all thermoform packaging
#1
PET is leading material
Largest revenue segment
Watch the FCS Series Run
See the FCS Series form, cut, and stack food trays and packaging at up to 25 cycles per minute with integrated robotic stacking.
More videos on our YouTube channel →
Frequently Asked Questions
Ready to discuss your FCS project?
Our engineers will help you select the right model, forming area, and station configuration for your packaging line.
Request a Forming Trial
Not sure if the FCS Series is right for your application? Bring your material to our factory in Ahmedabad and we'll form your actual parts — so you can see wall thickness, surface quality, and cycle time before you buy.
- No cost — free forming trial for serious buyers
- Your material, your part geometry, our machine
- Full technical report: wall thickness, cycle time, material waste
- Includes factory tour and engineering consultation
- Available for all machine series
Book Your Forming Trial
Fill in your material and part details and we'll schedule a trial at our Gujarat factory.
Response within 24 hours · No commitment required
