One Machine.
Form, Cut & Stack In-Line.
The FCS Series is a high-speed, fully automatic roll-fed form-cut-stack thermoforming machine designed for 24/7 production environments. It integrates forming, steel-rule cutting, and stacking into a single continuous line, delivering consistent output, minimal downtime, and rapid changeovers. Available in two variants — FCS-0507-V (vacuum forming, pneumatic press) and FCS-0507-P (vacuum + pressure forming, servo press) — both sharing a 550×700 mm forming area, 125 mm maximum product depth, and Mitsubishi servo chain indexing. Ideal for food trays, bakery containers, dairy cups, fruit punnets, and rigid packaging applications.
~15
Cycles/Min
550×700
Forming Area (mm)
60T
Punch Force
FCS payback: 2–5 months at high volume → Compare all machine ROI
FCS Series in Action
Watch the FCS form-cut-stack machine in full production cycle.
Quick Overview — AI Narrated
Which Variant Is Right for You?
Both FCS-0507 models share the same forming area, punch force, and chain indexing. The key differences are forming method, press drive, heater capacity, and power consumption.
FCS-0507-V
Entry-level FCS with pneumatic press and vacuum-only forming. Ideal for standard food trays, dairy cups, and general packaging where surface detail requirements are moderate.
| Forming Method | Vacuum only |
| Press Drive | Pneumatic (4× tie rods) |
| Heater Zones | 32 zones (1200 × 750 mm) |
| Total Power | 95 KW |
| Machine Footprint | ∼12 m |
Best for: food trays, dairy cups, standard packaging
FCS-0507-P
Advanced FCS with dual servo press and vacuum+pressure forming. Delivers sharper surface detail, deeper draws, and higher part quality — suited for medical, cosmetic, and premium food packaging.
| Forming Method | Vacuum + Pressure |
| Press Drive | Dual Servo (upper + lower) |
| Heater Zones | 48 zones (2400 × 750 mm) |
| Total Power | 180 KW |
| Machine Footprint | ∼16 m |
Best for: medical trays, cosmetic packaging, premium food, deep-draw parts
Both models share: 550 × 700 mm forming area · 125 mm max product depth · 60-ton punch force · 15 cycles/min · Mitsubishi PLC · servo chain indexing
Vacuum vs Pressure Forming: Surface Quality Comparison
The FCS-P model adds compressed air pressure on the top surface of the heated sheet, forcing it against the mould with far greater force than vacuum alone. The result is sharper edges, crisper surface texture, and finer detail.
Drag the slider to compare surface quality between vacuum-only forming (left) and pressure forming (right).
What Are the FCS Series Technical Specifications?
Two variants — FCS-0507-V (vacuum, pneumatic press) and FCS-0507-P (vacuum + pressure, servo press). Both share 550 × 700 mm forming area and 60-ton punch force. Optional 4th station for inline holing available on both.
👉 Swipe to see all specs
| Model | Forming Area | Max Depth | Forming Method | Press Drive | Action |
|---|---|---|---|---|---|
| FCS-0507-VVacuum | 550 × 700 mm | 125 mm | Vacuum Forming | Pneumatic (air piston, 4× tie rods) | |
| FCS-0507-PPressure | 550 × 700 mm | 125 mm | Vacuum Forming & Pressure Forming | 2× Individual Servo Motors (upper & lower platen) |
🛒 Click "Add to Enquiry" to configure options and add to your inquiry cart
⏱ Typical lead time: ~5 months from order confirmation
Looking for a food-grade thermoforming solution? Rajesh can help you choose the right FCS configuration for your packaging needs.
What Are the Key Features of the FCS Series?
Integrated Form-Cut-Stack
Forming, steel-rule cutting, and stacking in a single continuous line — from roll to finished stacked parts. Eliminates offline cutting for maximum throughput.
Servo Spike Chain Indexing
Duplex 1/2-inch chain driven by a 3.5 KW Mitsubishi servo motor. Water-cooled in the heating area. Adjustable width using hand wrench at entry and exit.
Sandwich IR Heating
Top and bottom IR ceramic heating ovens with independent zone control via HMI. FCS-0507-V: 32 zones over 1200×750 mm. FCS-0507-P: 48 zones over 2400×750 mm for extended heating.
Servo Punching Station
Individual 3.5 KW servo motors drive both upper and lower cutting platens. 60-ton clamp force, 150 mm motion distance each platen. Pneumatic tool fixing and XY die adjustment via hand levers.
Stacking & Scrap Winding
Servo-driven stacking frame picks cut parts and stacks on conveyor to a defined height (up to 200 mm). Asynchronous scrap winder with electronic torque control and pneumatic scrap discharge.
Mitsubishi Controls
Mitsubishi Electric PLC and HMI (Japan). Servo motors and drives by Mitsubishi. Pneumatics by FESTO/SMC. Safety interlocks by Schmersal. Linear guides by THK/HIWIN.
Optional 4th Station
Add an inline holing station for drainage holes, ventilation slots, or perforations directly in the production line — no separate offline process required.
Compatible Materials
What Products Can You Make with the FCS Series?
Typical FCS Applications
- — Fruit & Vegetable packaging
- — Food packaging trays & containers
- — Ready meal trays
- — Bakery & Dairy containers
- — Cups, lids & tableware
- — Medical device packaging
- — Electronics blister packs
FCS Form-Cut-Stack Cycle — Step by Step.
Roll Feeding
Material roll feeds continuously into the machine — servo-driven index
Heating Station
Sheet passes through heating station — IR elements heat to forming temperature
Forming Station
Forming press closes — vacuum (and pressure on FCS-P) forms sheet over mould
Cutting Station
In-line cutting die punches parts from web — clean edge, no secondary trimming
Stacking Station
Parts stacked automatically — up/down stacker or robotic stacking option
Scrap Winding
Web skeleton wound onto scrap roll — continuous, no manual intervention
What Products Can You Make with the FCS?
The FCS form-cut-stack line is purpose-built for high-speed light-gauge packaging — food trays, pharma blisters, ESD trays, and consumer goods packaging.
Food Packaging Trays
Clear PET food trays, clamshells, and multi-compartment trays for fruit, vegetables, meat, and ready meals. Up to 25 cycles/min.
Pharma Blister Packs & Medical Trays
PET blister packs for tablets, sterile medical device trays for syringes and surgical kits. USP and ISO 11607 compliant.
Electronics ESD Trays
Anti-static ESD-safe trays for microchips, circuit boards, and smartphone components. ANSI/ESD compliant.
Consumer Goods Blister Packs
Retail-ready blister packs for batteries, personal care, cosmetics, and small electronics in PVC-free PET.
Industrial & Automotive Trays
Precision thermoformed trays for automotive parts, component kitting, and industrial logistics.
Custom High-Volume Packaging
Multi-cavity tooling for any thermoformable packaging application. Integrated cutting and robotic stacking.
Frequently Asked Questions About the FCS Series
Ready to discuss your FCS project?
Our engineers will help you select the right model, forming area, and station configuration for your packaging line.
FCS Application Guides.
Explore detailed technical articles about products manufactured on the FCS — materials, processes, and real-world applications.
PET Fresh Produce Packaging & Trays
Discover high-quality thermoformed PET packaging for fresh produce, including clamshells, punnets, and fruit trays, manufactured using pressure forming.
PP Thermoformed Disposable Plates & Bowls
Discover durable PP thermoformed disposable plates, bowls, and multi-compartment trays for food service. Manufactured via pressure forming for quality and efficiency.
Full Machine Lineup