Nitro-Cellulose TF-1.
Pressure Forming for Hazardous Material Processing
Purpose-built pressure forming machine for nitrocellulose sheet. Hydraulic mould platen with plug assist, ceramic IR heating with 20-zone SSR control, integrated CO2 fire safety, and Mitsubishi PLC. Supplied as a complete turnkey production line.
Select & Add to Enquiry
| Model | Forming Area | Add to Enquiry |
|---|---|---|
| TF-1 | 490 × 660 mm |
Add the TF-1 to your enquiry cart and request a detailed quotation with your specific requirements.
What is NC Thermoforming?
Nitrocellulose is a highly energetic, flammable material used in defence and pyrotechnics. The TF-1 uses pressure forming — positive air pressure above + vacuum below — for sharper definition and tighter tolerances than vacuum forming alone.
Safety-Critical Processing
NC is highly flammable. The TF-1 includes CO2 fire safety, light guards, individual SSR heating zones with temperature monitoring, and PLC fault diagnosis.
Pressure Forming in Action
Pressure Forming Process — 4 bar air pressure + vacuum for sharper part definition
Production Line Gallery
TF-1 Machine — Factory View
Forming Station Detail
Production Line
Tooling & Mould
Finished NC Containers
Ceramic IR Heaters
Built for Hazardous Material
CO₂ Fire Safety Line
Integrated carbon dioxide fire suppression — mandatory for NC processing.
Light Guard Safety
Optical light curtain prevents operator access during forming cycles.
20-Zone SSR Heating
Individual ceramic IR elements with SSR control and sheet temperature monitoring.
Hydraulic Pressure Forming
Hydraulic mould platen with plug assist for precise material distribution.
Mitsubishi PLC + HMI
Full PLC control with fault diagnosis and automatic safety shutdowns.
Turnkey Production Line
Complete line: thermoforming + shearing + sealing + part cutting.
Key Specifications
| Parameter | TF-1 |
|---|---|
| Forming Area | 490 × 660 mm |
| Sheet Size | 530 × 700 mm |
| Forming Method | Pressure + Vacuum |
| Mould Drive | Hydraulic (single-speed centre cylinder) |
| Plug Assist | Motorised stroke adjustment |
| Heater | Ceramic IR — 20 elements, individual SSR |
| Controller | Mitsubishi PLC + HMI |
| Safety | CO₂ fire line, light guard, temp monitoring |
| Cooling | 2× high-speed blowers + MTC |
| Mould Capacity | 48-cavity (6×8 grid, 72 mm dia) |
| Power | ~10 kW (forming machine), ~80 kW (full line) |
| Shipping | Standard 20-foot container |
Complete Production Line Equipment
| Equipment | Type | Working Area |
|---|---|---|
| Thermoforming Machine | Pressure Forming | 490 × 660 mm |
| Shear | Strip Cutting | 1 strip |
| Sealing Machine | Container Sealing | 300 × 700 mm — 3 strips |
| Part Cutting Machine | Individual Part Cutting | 300 × 700 mm — 3 strips |
Defence & Specialty Applications
Propellant Containers
72 mm diameter NC containers for small-arms propellant packaging.
Ammunition Packaging
Sealed NC containers for ammunition components — formed, sealed, and cut.
Pyrotechnic Housings
Precision-formed housings for pyrotechnic charges and ignition components.
Specialty Chemicals
Custom containers for energetic materials requiring NC-compatible processing.
Frequently Asked Questions
Need a Custom Configuration?
Our engineering team can customise the TF-1 for your specific container geometry, cavity count, and production volume requirements.
Full Machine Lineup