Special Vehicles5 min read

Special Vehicle Interior Panels

Fire truck & ambulance panels with dual-machine setup

Machine: PF1-4525 + PF1-X-3535Material: ABS, HDPE, HIPSRegion: UAE
Special Vehicle Interior Panels

The Challenge

A major special vehicle manufacturer in the UAE needed thermoforming capability for multiple applications: fire truck interior panels, ambulance compartment panels, and industrial pallets. The parts ranged from 4500 x 2500mm (vehicle panels) down to smaller pallet sizes, requiring machines that could handle diverse materials and geometries.

The Solution: Dual-Machine Setup

Machinecraft supplied two machines optimized for different applications:

PF1-4525 — Large Vehicle Panels

Forming Area4500 x 2500 mm
Draw Depth500 mm
Sheet LoadingManual with light guard safety
Bottom TableElectric servo with programmable profiles
Top TableServo-driven (plug assist)
Sheet ClampingServo-driven
Tool ChangeForklift-based with pneumatic clamping

PF1-X-3535 — Pallets & Smaller Panels

Forming Area3500 x 3500 mm
Draw Depth1000 mm
DriveFull servo
HeatingSandwich IR heaters
FeaturesPre-blow + vacuum, auto loader/unloader

The Outcome

The dual-machine setup gave the manufacturer flexibility to produce both large-format vehicle panels and high-volume industrial pallets on dedicated lines, optimizing production scheduling and reducing changeover time. The PF1-4525's 4500 x 2500mm forming area is one of the largest in the region, enabling one-piece fire truck interior panels without seams.

Have a Similar Application?

Tell us your part, material, and volume. We'll recommend the right machine configuration.

Discuss Your Project