SignageSafetyAutomotive

Polycarbonate Material Guide

Polycarbonate is an extremely tough, transparent thermoplastic with the highest impact resistance of any clear plastic. In thermoforming, it is used for signage, safety glazing, and protective covers where unbreakable transparency and dimensional precision are critical.

Forming Temp
180–210°C
Gauge Range
1mm – 12mm
Applications
1

Key Properties

Virtually unbreakable
Excellent optical clarity
High heat resistance (up to 135°C)
Self-extinguishing (UL94 V-2)
Good dimensional stability
UV-stabilized grades available

Thermoforming with Polycarbonate

Polycarbonate (PC) (Polycarbonate) is processed on Machinecraft thermoforming machines at forming temperatures of 180–210°C with sheet gauges ranging from 1mm – 12mm. The material's unique combination of properties makes it suitable for a wide range of industrial applications.

Machinecraft's servo-driven vacuum forming machines provide the precise temperature control, uniform heating, and programmable forming profiles required to achieve optimal results with Polycarbonate sheets. Our machines' closed-chamber design ensures consistent part quality across production runs, while the motorized aperture and multi-zone heating systems accommodate the specific thermal characteristics of Polycarbonate.

Industries that commonly use thermoformed Polycarbonate components include Signage, Safety, Automotive. Each industry benefits from the material's specific properties — whether that's impact resistance for automotive parts, chemical resistance for industrial enclosures, or surface quality for consumer-facing products.

Best Machines for Polycarbonate Thermoforming

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